SUS304 Food-Grade Packhouse Machinery
VEGPACKPRO Fresh Produce Packaging Systems
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Packhouse Engineering & ROI Hub

Flow Wrapper vs. Cling Film Wrapper: Complete Packhouse Guide

Analyze consumable film cost per 10,000 packs, labor payback period, respiration permeability, and supermarket buyer compliance.

Interactive Cost & Labor Simulator

ROI & Film Consumable Cost Calculator (Per 10,000 Packs)

Adjust your daily packhouse volume, local worker hourly wage, and tray usage to compare Manual Packing vs. BOPP Flow Wrapping vs. PE/PVC Cling Wrapping.

Daily Packing Volume (Packs / Day) 20,000
5,000/day 40,000/day 80,000/day
Packhouse Worker Wage (USD / Day) $35/day
$15 (SEA) $40 (UAE/MY) $120 (EU/US/HK)
Foam / PET Tray Cost (USD / Piece) $0.035
$0.015 (Foam) $0.040 (PP/PET) $0.080 (Pulp)
BASELINE

Manual Hand Wrapping

Film Cost / 10,000 Packs: $140
Tray Cost / 10,000 Packs: $350
Workers Required & Daily Labor: 9 Workers ($315/d)
Total Cost / 10,000 Packs
$648
CAT 01 · TRAYLESS BAG

BOPP Flow Wrapper (FW-450B)

Film Cost / 10,000 Packs: $150 (BOPP Anti-Fog)
Tray Cost / 10,000 Packs: $0 (100% Trayless)
Workers Required & Daily Labor: 2 Workers ($70/d)
Total Cost / 10,000 Packs
$185
Estimated Annual Savings vs. Manual: $277,800/yr
CAT 02 · WITH TRAY

Tray Cling Wrapper (CW-350AT)

Film Cost / 10,000 Packs: $80 (14μm PE/PVC)
Tray Cost / 10,000 Packs: $350
Workers Required & Daily Labor: 2 Workers ($70/d)
Total Cost / 10,000 Packs
$465
Estimated Annual Savings vs. Manual: $109,800/yr
LOWEST CONSUMABLE COST

Trayless Cling Wrap (CW-350AT)

Film Cost / 10,000 Packs: $85 (15μm Stretch)
Tray Cost / 10,000 Packs: $0 (Saves 100% Trays)
Workers Required & Daily Labor: 2 Workers ($70/d)
Total Cost / 10,000 Packs
$120
Estimated Annual Savings vs. Manual: $316,800/yr
B2B Packhouse Decision Matrix

Flow Wrapper vs. Cling Film Wrapper: Side-by-Side Comparison

Compare film consumable cost, supermarket display appearance, anti-fog breathability, and tray savings before investing in your packhouse line.

Comparison Factor
FW-450B / FW-600X
Bottom-Reel Flow Wrapper (Pillow Bag)
CW-350AT / CW-500W
Auto Cling Film Wrapper (Tray / Trayless)
Best Vegetable Fit Loose leafy greens (Romaine, Kangkung, Bok Choy, Spinach), Herbs, Celery, Cucumbers. Tomatoes, Bell Peppers, Mushrooms, Broccoli, Whole Cabbage, Iceberg Lettuce, Sweet Corn.
Film Cost per Pack 25–35μm BOPP Anti-Fog Film (~$0.012–$0.020 USD/bag). Supports printed brand logos. 12–16μm PE/PVC Cling Stretch Film (~$0.006–$0.011 USD/pack). Lowest consumable cost.
Anti-Fog & Shelf Appearance Crisp pillow bag with optional micro-perforation holes to release vegetable respiration moisture. 360° high-gloss skin-tight wrap; natural O2/CO2 permeability prevents fogging automatically.
Tray Cost Savings 100% Trayless bagging for leafy bunches and long vegetables. Supports both Pre-formed Trays AND Trayless wrapping (saves 30% foam/plastic tray cost).
4 Core Packhouse Models

Engineered Exclusively for Fresh Produce

Every machine is built with a 2.0mm SUS304 stainless steel frame for humid cold-room packhouses, powered by Siemens PLC and Omron optical sensors.

FW-450B 35–80 Packs/Min

FW-450B Bottom-Reel Flow Wrapper

Engineered specifically for hydroponic leafy greens (Romaine, Kangkung/Morning Glory, Bok Choy, Herbs) and uneven long produce (Cucumbers, Celery). The bottom-reel film web carries loose produce smoothly into the forming box without metal plate friction or stem jams.

Max Film Width: 450 mm
Max Height: ≤ 95 mm
Footprint: 4020 × 980 × 1520 mm
FW-600X 25–60 Packs/Min

FW-600X Box-Motion Big-Bag Wrapper

Heavy-duty 600mm wide bottom-reel flow wrapper featuring Box-Motion reciprocating sealing jaws and up to 180mm product height clearance. Built for bulky leafy bunches, whole cabbage, iceberg lettuce, cauliflower, and multi-pack family vegetable bags.

Max Film Width: 600 mm
Max Height: ≤ 180 mm
Footprint: 4380 × 1120 × 1620 mm
CW-350AT 18–45 Packs/Min

CW-350AT Auto Tray/Trayless Cling Wrapper

Replaces 5–6 manual hand-wrapping workers with crystal-clear 360° stretch cling film wrapping. Uniquely wraps tomatoes, bell peppers, mushrooms, broccoli, and whole cabbage WITH or WITHOUT foam/plastic trays using food-grade PE or PVC cling film.

Max Film Width: 450 mm
Max Height: ≤ 150 mm
Footprint: 3150 × 890 × 1480 mm
CW-500W 15–35 Packs/Min

CW-500W Wide Cling Wrapper + Weigh Labeler

Turnkey supermarket packhouse line combining a wide-body 520mm cling film wrapper with a high-precision dynamic weigh scale and automatic thermal barcode/price labeler. Built for variable-weight produce trays, jumbo cabbages, pumpkin wedges, and central distribution centers.

Max Film Width: 520 mm
Max Height: ≤ 175 mm
Footprint: 3860 × 1040 × 1580 mm
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